Water-Soluble Fertilizer Automatic Batching System
Short Description
Brand: RUICHUAN
Product Origin: Shandong, China
Categories: Fertilizer Production Equipment, Automatic Batching System, Mixing and Packaging Line
Application: Automatic batching, mixing, weighing, packaging, and palletizing for water-soluble fertilizer powder, granule, liquid-assisted, and multi-component formulations
Product Type: Automatic Water-Soluble Fertilizer Batching, Mixing and Packaging System
描述
This automatic batching system is designed for water-soluble fertilizer production lines integrating material feeding, static batching,
mixing, finished product storage, quantitative packaging, bag sewing, and robotic palletizing. The system can be configured according
to actual process requirements and is suitable for batch production with accurate dosing, sealed material conveying, and flexible layout design.
Overview
A typical system includes a powder bag dumping station with dust collection, premix mixer, raw material storage silos and weighing system,
horizontal screw automatic feeder, modular bin structure, distribution screw feeder, electronic weighing and packaging unit,
automatic bagging equipment, and control system.
The production process generally follows: manual feeding, raw material storage, automatic static batching, mixer blending,
finished product storage, quantitative packaging, bag sewing, and robot palletizing. The control section can be equipped with
a touch screen, Siemens PLC, high-resolution transmitter, high-accuracy sensors, and variable frequency control for feeding speed.
Applications
Suitable materials and working conditions include
- Powder fertilizer raw materials
- Granular and multi-component fertilizer formulations
- Liquid-assisted water-soluble fertilizer applications
- Corrosive raw materials requiring 304 stainless steel contact parts
- Batch production processes using static dosing
- Workshops requiring combined horizontal and vertical conveying
- Sites with dust-control requirements using pulse dust collection
- Ambient temperature from -10°C to +50°C, with low-temperature customization available
Technical Characteristics
Optional Configuration / Notes
- The number of batching ingredients and overall production capacity can be designed according to the customer’s actual requirements.
- For urea and other moisture-sensitive materials, anti-bridging hoppers and crushing devices are recommended.
- Liquid water-soluble fertilizer applications can add metering pumps and mixing tanks.
- Pulse dust collection is recommended for dusty production environments.
- PLC and touch screen control can support recipe storage and remote monitoring functions.
- Equipment layout, conveying method, and packaging section should be selected according to plant space and output target.
Technical Parameters And Main Performance Indicators
| Parameter | Value |
|---|---|
| Batching Type | Designed according to actual customer requirements |
| Batching Capacity | Designed according to actual customer requirements |
| Production Form | Static batching, batch production |
| Batching Accuracy | ±0.2% |
| Mixing Form | Forced and reciprocating mixing |
| Mixing Capacity | Designed according to actual customer requirements |
| Conveying Form | Combination of horizontal and vertical conveying |
| Packaging Range | 5-20 kg or 25-50 kg |
| Packaging Capacity | 200 bags/hour/machine |
| Packaging Error | 50-100 g |
| Ambient Temperature | -10°C to +50°C |
| Series | Suitable Materials | Hourly Capacity | Batching Accuracy | Core Configuration | Power / Air Supply | Material / Protection |
|---|---|---|---|---|---|---|
| A Series (Small) | Powder and liquid raw materials | 3-5 t/h | ±0.2% | 4-6 weighing heads, ribbon mixer, PLC control, pulse dust collection | AC380V 50Hz; air supply 0.5-0.8 MPa | 304 stainless steel for contact parts, anti-corrosion design |
| B Series (Medium) | Powder, granule, and multi-component materials | 5-10 t/h | ±0.1% to ±0.2% | 8-12 weighing heads, paddle mixer, vacuum feeding, automatic packaging | AC380V 50Hz; air supply 0.5-0.8 MPa | 304 stainless steel, anti-bridging silo design with vibration or pressure relief cap |
| C Series (Large) | Bulk powder materials including urea | 10-25 t/h | ≤±0.1% | Multi-station feeding, crushing unit, high-precision batching scale, twin-shaft continuous mixing, full automatic palletizing | To be confirmed | To be confirmed |