SWJ Series Twin-Shaft Horizontal Mixer
Short Description
Brand: RUICHUAN
Product Origin: Shandong, China
Categories: Twin-Shaft Mixers
Application: Mixing, humidifying, dust suppression, and conveying of fly ash, dry ash, and other powdery or bulk materials in industrial handling lines
Product Type: Twin-shaft horizontal mixer
描述
Overview
The SWJ Series Twin-Shaft Horizontal Mixer is designed for mixing, humidifying, dust suppression, and conveying of powdery and bulk materials. It is available in dry and wet types and can be used for single-material or multi-material mixing according to process requirements.
The mixer uses two symmetrically arranged spiral shafts rotating synchronously inside a horizontal trough. During operation, materials are lifted, dispersed, mixed, humidified, and pushed forward at the same time, which helps achieve uniform water addition, stable conveying, and effective suppression of dry dust emission.
Applications
- Fly ash humidifying and conveying systems
- Dry ash mixing and loading lines
- Thermal power plant ash handling systems
- Mining bulk material mixing lines
- Brick plant raw material humidifying systems
- Cement plant powder mixing and transfer systems
- Industrial powder handling lines requiring dust suppression and moisture adjustment
Suitable Materials and Working Conditions Include
- Fly ash
- Dry ash
- Powdery bulk materials
- Flowable fine materials
- Single material or multiple material mixing applications
- Processes requiring humidifying, atomized dust suppression, and forward conveying
- Working conditions requiring sealed conveying and reduced dust leakage
- Applications involving relatively larger particle size materials within the stated feed size range
Technical Characteristics
- Two symmetrically arranged spiral shafts for synchronous mixing and conveying
- Integrates mixing, humidifying, atomized dust suppression, and conveying in one unit
- Fully sealed structure to help prevent dust leakage
- Composite shaft-end sealing using labyrinth and packing seal arrangement
- Wear-resistant mixing blades for long service life
- Large trough space suitable for powder and certain larger particle materials
- Fan-shaped blade arrangement helps lift, disperse, and mix materials effectively
- Stainless steel atomizing nozzles arranged above the mixer along the shaft direction
- Manual water adjustment through the water supply pipeline valve
- Compact structure with stable transmission and low operating noise
- Convenient blade angle adjustment and easy blade replacement after wear
- Gear lubrication with gear oil to reduce wear and running noise
Optional Configuration / Notes
- Dry type and wet type configurations are available according to process requirements.
- The system can be used for single-material mixing or multi-material blending.
- Humidity can be adjusted manually through the water supply control valve.
- Stainless steel atomizing nozzles can help improve humidifying and dust suppression performance.
- Model selection should be based on required capacity, material characteristics, moisture target, and installation layout.
- Detailed dimensions, electrical configuration, and final material of construction are available upon request.
Technical Parameters And Main Performance Indicators
Main Structure
| Component | Description |
|---|---|
| Housing | Main casing and cover plate with feed inlet and inspection opening |
| Shaft Assembly | Left-hand and right-hand spiral shaft assemblies with bearings and bearing housings |
| Mixing Blades | Wear-resistant blades with adjustable angle and easy replacement structure |
| Drive Section | Motor, reducer, gears, and gear oil box |
| Sealing Section | Seal chamber with composite shaft-end sealing arrangement |
| Water Addition Device | Water distribution manifold, fittings, and stainless steel atomizing nozzles |
Key Technical Indicators
| Item | Specification |
|---|---|
| Type | Dry type / Wet type |
| Main Functions | Mixing, humidifying, atomized dust suppression, and conveying |
| Typical Material Condition | Powdery and flowable bulk materials |
| Feed Size | Up to 40/60 mm |
| Water Addition Method | Atomizing spray through stainless steel nozzles |
Main Technical Parameters
| Model | Discharge Volume | Metering Volume | Capacity | Motor Power | Shaft Speed |
|---|---|---|---|---|---|
| SWJ400 | 400 L | 550 L | 25 m3/h | 11-15 kW | 65 r/min |
| SWJ500 | 500 L | 800 L | 35 m3/h | 18.5-22 kW | 65 r/min |
| SWJ750 | 750 L | 1200 L | 60 m3/h | 22-30 kW | 65 r/min |
| SWJ800 | 800 L | 1600 L | 85 m3/h | 37-45 kW | 65-92 r/min |
| SWJ1000 | 1000 L | 2400 L | 120 m3/h | 55-75 kW | 65-80 r/min |
| SWJ1500 | 1500 L | 2700 L | 180 m3/h | 90-110 kW | 65-92 r/min |
| SWJ2000 | 2000 L | 3200 L | 200 m3/h | 110-132 kW | 65-92 r/min |
Note: Final model selection should be confirmed according to required capacity, target moisture content, material properties, and site layout.